PROJECT INTRODUCTION: wastewater evaporation costs ANALYSIS OF WASTEWATER EVAPORATION

TVTS designed and installed an evaporation system for treating hazardous wastewater.

  • Capacity: 200 LPH (≈ 5 m³/day).
  • Industry: Electroplating, coating, and metal processing plant.
  • Achievement Goal: Comply with QCVN 40:2025/BTNMT – Column B standards, while minimizing wastewater treatment costs.

TESTING AND EVALUATION

The wastewater stream has high COD and metal loads, making biological treatment difficult.
The HPVE solution uses vacuum evaporation to separate water and concentrate the hazardous components, ensuring the effluent meets Class A discharge standards and can be reused internally..

SOME IMAGES OF THE TESTING AT THE FACTORY

Nuoc thai nguy hai nganh xi ma

Wastewater needs to be treated at the plant.

Hệ thống pilot thiết bị bay hơi HPVE chạy thử nghiệm của TVTS

TVTS pilot system undergoing testing.

Kết quả chaỴ thử nghiệm thực tế bởi thiết bị bay hơi HPVE

Test results

Wastewater evaporation costs, CAPEX, OPEX, and ROI analysis for electroplating and metalworking wastewater treatment evaporation systems. => Savings of up to 2.63 billion VND/year.

SYSTEM STRUCTURE & PERFORMANCE

  • Capacity: 200 LPH (~5 m³/day)
  • Water recovery efficiency: 95%
  • Evaporation temperature: 50–60°C
  • Material: SS316L / Duplex 2205
  • Control system: Automatic PLC – remote monitoring via SCADA

wastewater evaporation costs ANALYSIS (CAPEX + OPEX)

Below is a table comparing the investment and operating costs between the current option and the option using the HPVE heat pump vacuum evaporator technology..

Item Current Treatment Method Proposed HPVE Solution
Wastewater Volume 100,000 kg/month 100,000 kg/month
Treatment Unit Cost 3,000 VND/kg 373 VND/kg
Total Operating Cost (per month) 300,000,000 VND 80,791,667 VND
Total Operating Cost (per year) 3.6 billion VND 969.5 million VND
Water Recovery Efficiency 95%
Initial Investment (CAPEX) 3.419 billion VND
Depreciation Cost 285 VND/kg
Annual Cost Savings 💰 2.63 billion VND/year
Payback Period (ROI) 1.3 years

Investment Benefit Analysis

💡 Economic Benefits

  • Reduce wastewater treatment costs by approximately 73% per year

  • Payback period: only 1.3 years

  • Lower operational workload and save labor costs

  • Decrease depreciation and maintenance expenses

Wastewater evaporation costs, CAPEX, OPEX, and ROI analysis for electroplating and metalworking wastewater treatment evaporation systems. => Savings of up to 2.63 billion VND/year.

Technical & Environmental Benefit Analysis

🌿 Technical & Environmental Advantages

  • Reduce hazardous sludge volume by approximately 90%

  • Achieve QCVN 40:2025 – Column A discharge standards

  • Reuse treated water internally, minimizing discharge to the environment

  • Fully automated system with scheduled CIP (Clean-in-Place) maintenance