50 m³ Mechanical vapor recompression crystallizer: TV50-FCMVR-EC-1STDU25

Overview

The 50 m³ Mechanical vapor recompression crystallizer (50 m³ Force Circulation MVR Evaporator Crystallizer) is an advanced industrial solution that combines the efficiency of forced circulation with mechanical vapor recompression (MVR) heat recovery technology.
Although it requires a higher initial investment and technical expertise, its long-term energy savings, superior process performance, and reduced operational cost make it an ideal choice for industries such as food & beverage, chemical, pharmaceutical, and industrial wastewater treatment.

1. Advantages of the Force Circulation MVR Evaporator Crystallizer

Energy Efficiency

The MVR technology reuses the latent heat of evaporated vapor, reducing external energy demand by up to 90% compared to traditional evaporation systems.

Effective for High-Viscosity or Scaling Solutions

A high-power circulation pump maintains continuous liquid flow through the heat exchanger, minimizing scaling and fouling on heat transfer surfaces — ensuring consistent performance even with complex feed solutions.

Continuous and Stable Operation

The system is designed for long-term continuous operation without frequent cleaning downtime, increasing production efficiency and equipment uptime.

Compact and Flexible Design

The integration of forced circulation and MVR evaporation results in a compact, space-saving design that can be easily integrated into existing industrial systems.

Reduced Operating Cost

By combining energy recovery and stable long-term performance, the Force Circulation MVR system significantly reduces OPEX compared with other evaporation or crystallization technologies.

2. Limitations of the Mechanical vapor recompression crystallizer

High Initial Investment

The MVR system requires precision compressors and complex mechanical components, resulting in a higher CAPEX than conventional systems.

High Technical Expertise

Operation and maintenance demand skilled technicians to ensure the MVR compressor and circulation system maintain long-term stability.

Noise Consideration

The MVR compressor may generate operational noise, requiring proper acoustic insulation in sensitive environments.

3. Typical Applications

Industrial Wastewater Treatment

Used to concentrate and crystallize industrial effluents, reducing the wastewater volume for final treatment and enabling recovery of valuable dissolved solids — an essential step in Zero Liquid Discharge (ZLD) systems.

Food and Beverage (F&B) Industry

Applied for concentrating dairy, fruit juice, syrups, and other heat-sensitive liquids where preserving quality and nutritional content is crucial.

Chemical Industry

Ideal for concentrating and crystallizing high-viscosity chemical solutions, improving production efficiency and reducing energy consumption.

Pharmaceutical Industry

Used for temperature-sensitive pharmaceutical compounds, helping preserve biological activity and product integrity during concentration.

Technical Highlight

The 50 m³ MVR crystallizer is engineered for industrial-scale operation, combining energy efficiency, high heat transfer performance, and robust corrosion resistance (available in Titanium or Duplex stainless steel) to ensure long lifespan and minimal maintenance.